Description
Classification: slime engineering industry
Case overview: the bentonite production line mainly includes dw2-20 belt dryer, jrf-60 coal-fired hot blast stove, twin-screw extrusion granulator. The bentonite dryer is one of the characteristics of Haomai drying products, with many years of production experience.
Shuanglong mining company and kangbaixin company have ordered a set of bentonite dryer from our company. The production line includes one dw2-20 belt dryer, one jrf-60 coal-fired hot blast stove and one set-180 twin-screw extruder granulator.
Bentonite special belt dryer is one of the main products of Changzhou Haomai drying Engineering Co., Ltd. our company has made great efforts in research and careful design, continuous innovation and transformation, and finally pushed the technical success of production of drying equipment to the top. With perfect technology, considerate service and excellent quality, we will impress NEW and old customers.
Overview of bentonite:Bentonite is a kind of clay rock, also known as montmorillonite clay rock. Bentonite has strong hygroscopicity and expansibility. It can absorb 8-15 times of its own volume of water, and its volume expansion can reach several to 30 times. Due to its good physical and chemical properties, it is widely used in agriculture, light industry, cosmetics, pharmaceuticals and other fields. It can be used as purifying decolorizing agent, binder, thixotropic agent, suspending agent, stabilizer, filler, feed, catalyst, etc. In addition, bentonite can be used as waterproof materials, such as bentonite waterproof blanket, bentonite waterproof board and its supporting materials, which are laid by mechanical fixation method.
Details of belt dryer for bentonite:bentonite special belt dryer is a continuous through flow drying equipment, which is used for the drying of sheet, strip and granular materials with good air permeability. It is especially suitable for dehydrated vegetables, traditional Chinese medicine pieces and other materials with high moisture content, but the temperature is not allowed to be high. This series of dryer has the advantages of fast drying speed, high evaporation strength and good product quality, which is suitable for dehydrating filter cake like paste It can also be dried after granulation or rod-shaped material.
Working principle of belt dryer for bentonite:The material in the hopper is evenly laid on the mesh belt. The mesh belt is made of stainless steel wire mesh (except for special requirements). The mesh belt is driven by continuously variable transmission device to move at a constant speed. The dryer is composed of several units, hot air from the side into the host, cold and hot air using forced air, forced circulation, forced dehumidification. The hot air is heated by the heat exchanger and blown to the material to exchange heat with the material. Then the hot air of the next unit is heated by the heat exchanger and passes through the material. The heat exchange is carried out again. The forced circulation is carried out by the fan. After that, the air is discharged from the dryer through the dehumidification outlet. The number of units can be flexibly equipped according to the needs of users. The equipment has the advantages of high thermal efficiency and low energy consumption. According to the characteristics of the material, a dust collector can be arranged behind the connecting pipe of the air outlet to facilitate the recovery of materials and prevent air pollution.
Performance characteristics of belt dryer for bentonite:
The air volume, heating temperature, material residence time and feeding speed can be adjusted to achieve better drying effect.
Flexible equipment configuration, can use mesh belt flushing system and material cooling system.
most of the air is recycled and highly energy-saving.
the unique air distribution device makes the hot air distribution more uniform and ensures the consistency of product quality.
heat source can be steam, heat transfer oil, electricity or coal (oil) hot blast stove.
Bentonite special belt dryer is suitable for materials:bentonite, dehydrated vegetables, pellet feed, monosodium glutamate, coconut milk, organic pigment, synthetic rubber, propylene fiber, drugs, medicinal materials, small wood products, plastic products, electronic non device aging, curing, etc.
Specifications and parameters of belt dryer for bentonite:
Specification parameters |
DWD2-8 |
DWD2-12 |
Network bandwidth M |
2 |
|
Drying length m |
8 |
12 |
Steam pressure MPa |
0.2~0.8 |
|
Service temperature |
60~150 |
|
Paving thickness mm |
10~100 |
|
Heat exchange area m2 |
400 |
600 |
Transmission motor power kw |
0.55 |
|
Number of circulating fans |
4 |
6 |
The power of circulating fan is kW |
8.8 |
13.2 |
1. Check whether the power supply wiring of each fan is reliable.
2. Whether the electric control box is reliably grounded.
3. Test run whether all motors work normally.
4. After all the requirements are met, the formal start-up operation can be carried out.
5. Start: start the induced draft fan of dust collector first, and then start the circulating fan and mesh belt drive motor. After normal operation, turn on the heat source. After the temperature is normal. The material is spread on the mesh belt, and the running speed of the mesh belt is adjusted to meet the corresponding drying degree and moisture requirements.
6. Shutdown: stop feeding and turn off the heat source after the material is finished. Turn off the circulating fan, and then turn off the induced draft fan of the dust collector.
7. Precautions:
The running speed of the mesh belt can be adjusted by the speed adjustment button on the electric cabinet.
The heating temperature of different units can be adjusted by the opening size of the inlet stop valve (or pressure reducing valve prepared according to the needs of the user or provided by the user) of each unit heater to adjust the heating amount or adjust the front and rear pressure of the pressure reducing valve, and at the same time refer to the reading displayed by the installed temperature sensor.
Maintenance and maintenance of bentonite belt dryer:
1. Carry out daily operation correctly and switch on and off all electrical appliances in sequence.
2. Heat source pipes and valves should be checked and adjusted regularly to prevent running, emitting, dripping and leakage.
3. Keep the surrounding environment clean to prevent oil, moisture and moisture from entering the control cabinet, and avoid short circuit, leakage and other accidents.
4. Replenish the lubricating oil of each bearing regularly, and the reducer shall maintain and select lubricating oil regularly according to its instructions.